Description
24-24-6 rinsing, filling and capping water bottling machine: High speed model c 15000BPH(500ml)
Air conveyor is supported on the ground, with air fan installed above the conveyor. Air filter is installed in
the door of every fan, to avoid dust blown into bottles. Bottles are retained by neck supporting carrier
plate in the conveyor, and transported into filling monoblock.
Main technical parameter
l Type: F-9
l Power: 2.2KW/set
Bottle Rinser, Filler and Capper Water filling machine 3-in-1 machine: High speed version
24-24-6 series rinsing, filling and capping three in one filling equipment features a high precision filling. Magnetic capping heads for quality capping. Neck support to run different bottle configurations as well as preventing contamination. The capacity of the machine is 15,000 BPH (500ml). Machine use frequency variable motor, none brand PLC and other electronic components, such as Mitsubishi, Siemens, Airtac etc…
Main technical parameter
Model: 24-24-6: HIGH SPEED VERSION
Capacity: 14,000-15,000 BPH (500ml)
Suitable bottle: Φ50-Φ115mm H=190-320mm
air resource pressure: 0.7MPa
air consumption: 0.5m3/min
bottle washing water pressure: 0.2-0.25MPa
bottle washing consumption: 1.0 T/H
main motor power: 3 KW
overall size: 3,050×2,630×2,700 MM
total weight: 9,000kg
| Key electrical parts | ||
| Main motor | WEG | Brazil |
| Water Pump | Nanfang | China |
| Frequency converter | Mitsubishi | Japan |
| PLC Control | Mitsubishi | Japan |
| Mechanic overload | Schneider | France |
| Pneumatic components | AirTac | Taiwan |
| Photocell switch | Omron | Japan |
| Micro relay | Omron | Japan |
| Breakers | Schneider | France |
| Touch screen | WEINVIEW | Taiwan |
| Proximity switch | Omron | Japan |
Bottle washing water recycling tank and Ozone generator
Automatic shrink sleeve labeling machine
| Capacity: 0-250 B/M | ||
| Suitable bottle (mouth) diameter: Φ50～Φ90 mm | ||
| Label length: 40～180 mm | ||
| Label thickness: 0.035～0.10 mm | ||
| Label shrinking type: steam | ||
| Label material: PVC, PET, OPS | ||
| Steam generator, steam pressure: 5Kg/cm2 | ||
| Power consumption, main motor power, AC380V, 50/60HZ, 3KW, 3 phases | ||
| steam generator power, AC380V, 50/60HZ, 1. 5KW, 3 phases | ||
| Main machine size, 2,500×1,200×2,200mm (L×W×H) |
Key electrical parts
| Programmable controller | Panasonic | Japan |
| Frequency converter | Panasonic | Japan |
| Sensor | Sick | German |
| Touch screen | Schneider | France |
| Servo system | Panasonic | Japan |
| Low power a-c dynamo | Schneider | France |
| Low power electric appliance | Schneider | France |
| Synchronous belt | GATES | American |
| Steam extraction fan | China |
Automatic PE film shrink packaging machine
YCBS25 automatic PE film shrinking wrapping machine is a new type high efficiency packing equipment, which is designed according to the characters of the thermal shrinking film. It can place the bottles in lines, groups and pack them in thermal shrinking film automatically. Wrapped bottles will be conveyed into the thermal shrinking tunnel to shrink the film and conveyed into the cooling tunnel to cool the film. Bottles after packing will be wrapped and easy to transport. At the same time, products packed with PE film will save on packaging cost for the manufacturers.
Technology flow chart
Bottle conveying into the machine by conveying belt → bottles are separated into different lines → → bottles are divided into groups → film loading → film wrapping → film thermal shrinking → → wrapped film cooling → wrapped bottles conveying out → (warehouse).
Main structure machine
Whole equipment is composed of bottle conveying belt, bottle wrapping unit, film thermal shrinking unit, film cooling unit, power roller transportation unit and electrical controlling system, pneumatic controlling system, etc.
Bottle conveying belt
Bottle conveying in-feed belt is made of roll ball guard bar, roll ball bottle separating plate, multistage bottle conveying belt.
Bottle wrapping unit
Bottle wrapping unit is composed of machine body frame, bottles separating module, bottle pushing module, film loading module, film wrapping module.
- B-1: Bottle separating module is used to separate the bottles to different group. By groups, bottles will be pushed to next module
- B-2: Bottle pushing module is used to push the bottles into next unit.
- B-3: Film loading unit is used to supply and load the film.
- B-4: Film wrapping unit is used to wrap the grouped bottles when they are moving. It can adjust the length of the film by servo system.
Shrink wrapping unit
Main part of this unit is the film thermal shrinking tunnel. It is used to shrink the bottles packed. With set temperature, film will shrink and wrap grouped bottles.
Film cooling unit
Film cooling tunnel is used to cool the film after shrinking. Cooling by air, film will be cooled in a short time and it will be strong. Easy to transport.
Main technical parameters
- Bottle volume and packing combination: 500ml-3×4, 4×6, 3×6
- Machine working electric voltage: 3 phases 5 wires, 380V/50Hz
- Machine control electric voltage: DC24V
- Compressed air: pressure: 0.6～0.8Mpa (no oil, no water)
- Packing speed: 15-20 packages/minute
- Film shrinking tunnel size: L×W×H=2400×650×450(mm)
- Film shrinking temperature: 200℃～280℃
- Packing material: LDPE
- Working noise: ≤65dB
- Average power: 25KW
- Gross weight: 2600kg
Shrink wrapping machine
Full bottle conveying-buffering system
The effectiveness of the production line has been influenced by conveying system. When matching the conveying system, it needs transferring in this process, this transferring influence running of the whole line and the conveying system can connect all machines well. Reasonable conveying system can connect and keep the whole processing line running well. Our conveying system is designed on request from clients. The whole system has the robust structure. Main parts are made steel and powder coated, light weight, easy change over, reliable, easy maintenance. It is suitable for φ40～φ110 mm bottles. PLC system controls the whole system, run automatically.
Main features
- The conveying system is designed segments, the parts can be changed easily. Low noise, easily installed, easily maintained. Side rails can be set to run different capacity and bottle shapes.
- Electrical system designs is advanced and responsive.
- The panel position can be set by the clients’ requirements or the system layout.
- Main structures are made by stainless steel, conveying chains, motor and speed reducer are from none brands.
| Pcs | Specification |
| Air infeed conveyor | |
| 1 | 2 meter of infeed conveyoring |
| Triblock rinsing filling and capping machine | |
| 1 | GGF 24-24-6 water filling 3-in-1 machine |
| Water buffer tank | |
| 1 | 1000 liter, fully enclosed, food grade ss |
| Ozone generator | |
| 1 | 5g/hour |
| Ozone feed system | |
| 1 | 304 stainless steel pipe, valves, connectors |
| Cap elevator | |
| 1 | To feed the filler from floor level |
| Finished product conveyor | |
| 1 | 30 meters + 4 bends |
| Buffer conveyor | |
| 2 | Four lines filled bottle buffering and conveying belt |
| Labelling machine | |
| 1 | Shrink sleeve labelling achine with steam tunnel |
| Date batch printing machine | |
| 1 | Elfin2 x 4 ink cartriges |
| Shrink wrapping machine | |
| 1 | Automatic @ 15×24 packs per minute |
| Pipe work and installation | |
| including restructuring the factory to accomodate the filling line | |
| Total Price ex vat | |
