LINEAR FILLING SYSTEMS

Description

LINEAR FILLERS

GRAVITY OVERFLOW FILLERS

Our fillers from Inpakt Packaging Systems employ gravity for your filling needs. The 8 Head Gravity Overflow Filler can be utilized for bottle sizes ranging up to 90mm diameter.

• Conveyor Width: 115mm
• Conveyor Height: 915mm standard, can be varied per specific application
• Conveyor Length: 2450mm
• Overall Machine Height: 2135mm
• Overall Machine Length: 2540mm
• Overall Machine Weight: 410kg
• Power Requirements: 220V, 10AMP
• Compressed Air: 65 psi @ 3-4 cfm

Advantages • Product aligner engages the necks of each container and centres it under each fill nozzle • Fill tubes will be opened and as air exits, product will flow in from the product tank • Fill-to-level principle controlled by position of the vent tube • Cycle is time controlled and fully adjustable • Excess product is recirculated into the product tank Function For the 4 or 6 Head Gravity Filler, the containers enter the gravity filler area in groups. Once the last container in the batch passes the mounted counting sensor, a pneumatic gate will engage an prevent other containers from interfering in the filling process. From this point, a product aligner engages the necks of each container, centering it under each fill nozzle which then the nozzles will lower into the opening of each container. Once securely seated on the bottle opening, the fill tubes will be opened. Once the air exits the container, product will flow in from the product tank. The fill level in each container is controlled by the position of the vent tube, making it a fill-to-level principle.

ECONOMY OVERFLOW FILLERS

The Economy Overflow Filler from Inline Packaging Systems employs gravity with a 4 or 6 head filling option.

• Conveyor Width: 115mm
• Conveyor Height: 915mm standard, can be varied per specific application
• Conveyor Length: 2440mm
• Overall Machine Height: 2135mm
• Overall Machine Length: 2550mm
• Overall Machine Weight: 410kg
• Power Requirements: 220V, 10AMP
• Compressed Air: 65 psi @ 3-4 cfm

Advantages Product aligner engages the necks of each container and centers it under each fill nozzle Fill tubes will be opened and as air exits, product will flow in from the product tank Fill-to-level principle controlled by position of the vent tube Cycle is time controlled and fully adjustable Excess product is recirculated into the product tank Function For the 4 or 6 Head Gravity Filler, the containers enter the gravity filler area in groups. Once the last container in the batch passes the mounted counting sensor, a pneumatic gate will engage an prevent other containers from interfering in the filling process. From this point, a product aligner engages the necks of each container, centering it under each fill nozzle which then the nozzles will lower into the opening of each container. Once securely seated on the bottle opening, the fill tubes will be opened. Once the air exits the container, product will flow in from the product tank. The fill level in each container is controlled by the position of the vent tube, making it a fill-to-level principle.

PRESSURE OVERFLOW FILLERS

The Pressure Overflow Filler from Inline Packaging Systems is built on the fill-to-level principle. This is ideal for a wide variety of product as well as container types. Excess product flows through the overflow vent back to the tank once the cycle is finished and the filling head disengages. Rinsers and Cappers can be added in line.

• Conveyor Width: 115mm
• Conveyor Height: 915mm standard, can be varied per specific application
• Conveyor Length: 2440mm
• Overall Machine Height: 2135mm
• Overall Machine Length: 2550mm
• Overall Machine Weight: 410kg
• Power Requirements: 220V, 10AMP
• Compressed Air: 65 psi @ 3-4 cfm

Advantages Fill-to-level principal Model OF Pressure Overflow Filler delivers an abundance of flowable liquid into the container until it reaches an adjustable fill height Excess liquid then moves through the overflow vent back into a tank until the time cycle is complete and the filling head retracts Ideal filling style for a wide variety of product and container types Starts with four nozzles and is expandable up to 12 x 316 SS mechanical filling nozzles all mounted for thorough adjustment to bottle sizes ranging up to 90 diameter. Pneumatic escapement gates ensure the containers are aligned while the neck guides control the container openings under the filling nozzles Automatic level control using mechanical float allow the product level (therefore fill time) to be closely controlled in the product as well as tank Stainless drip tray establishes clean transitions between containers Drip tray under the conveyor assists in spill control 150mm touchscreen ensures fine tuning of all manual and automatic functions, including saved recipes for various packages and supports cleaning protocol through full manual control of each device 255mm centralized stainless steel main conveyor is included with variable speed control and super-clean conveyor ends for quick and simple transitions Function Fully adjustable escapement gates with counting photo-eye for container detection Fully adjustable 316 SS filling nozzles Integrated drip tray and neck centering guides 230L product tank (may be sized differently) Centralized main conveyor motor allows configurable conveyor with clean transitions Fully stainless steel frame 150mm touchscreen interface Speeds to 60 cpm based on product and size Integrated container rinser can be added to the infeed end to wash out containers Rinser is controlled with the touchscreen and works together with the filler Integrated Air Cleaner can be added to the infeed end to wash out bottles Cleaner utilizes ionized air and is controlled within the touchscreen and works together with the filler Modular built-in ends bolt into the main filler conveyor for precise transitions in bottle feeding 3A and sanitary upgrades are available.

MINI FILL

The mini bottle filler and cap tightener system utilizes advanced technology and people friendly controls to provide a simple and cost-effective method for container handling, filling and cap torque. The system can accommodate plastic, glass, and metal containers ranging in sizes and configurations. The one-person production line reduces labour costs, conserves floor space, and is ideal for multiple production environments. Machine options:

• Integrated Labeller: Wrap labeller optional, can-do full wraps as bottles leave the filling/capping station, common conveyor reduces tipping since conveyor transitions are eliminated.
• Integrated Feed and collection Tables: a small infeed rotary and built-in collection table allows for simple loading and pack off.
• Integrated Cap Feeder and Delivery system: a vibratory feeder and cap delivery chute automates the placement of caps.
• Fill metering system: Piston, positive displacement, peristaltic, vacuum, overflow.
• Products: Viscous, semi-viscous, water thin.
• Industry: Cosmetic, Healthcare, beverage, Personal care, Diagnostics, Veterinary, Biotechnology.
• Application: Contract packaging, high accuracy, Small Volume production, Clinical trials, samples, Clean room, Hotel amenities, small containers, multi task automation.
• Features: Quick change over, stainless steel construction, versatility for additional applications, optional container feeding such as tray unloading.

Model INP-1 Inline Packaging Systems mini bottle filler-cap tightener to include the following:

• Stainless steel main frame construction with hard coat aluminium and plastic parts
• 1-pc stainless steel piston pump with check valves
• 1-pc stainless steel nozzle assembly
• Pump drive and pump mounting bar assembly
• Star-wheel container indexing for container handling and indexing
• Adjustable filling volumes within the filling range
• Container size 1 set change parts
• Consistent cap torque using magnetic clutch
• Adjustable speed according to operator’s preference

CARBONATED BOTTLE FILLER

The Micro Carbonated Bottle Filler utilizes true pre-evac counter pressure technology to monitor pressure in the container and the product pressure in controlling fills. The Micro Carbonated Bottle Filler is able to fill 350ml bottles with a speed of up to 24 bpm with the 4 head, up to 30 bpm with the 6 head and up to 36 bpm on the 8 head. These are dependent on the beer pressure and temperature as well. Bottle sizes ranging from 350ml up to 750ml can all be handled in the same machine with a series of manual adjustments and a minimal change of parts. Advantages • Fully automatic operation • Option for a 4 head, 6 head or 8 head filler • Bottle sizing ranging from 12oz to 750ml • Flow sensors to ensure controlled filling and no waste of product • Finishes with a crown capper to seal the bottles • Options to substitute the crown capper with a screw capper or corker • True pre-evac and CO2 charge prior to filling eradicates oxygen in the bottle • Automatic bottle-handling throughout the machine • Misalignment is not possible as no bottles are used to push other bottles through the filling process • Able to run any size of bottle through the same machine Function The handling of containers is fully automatic — no manual loading or unloading of bottles. Once ready, the bottles are shuttled over and are set under the filling heads. The filling heads use genuine liquid pinch valves to control the product flow. Flow meters placed on each head allows for fine adjustments of the fill height, dependent on your preferences. Once completed, the bottles are transferred using hugger belts over to the crowning conveyor where a crown cap is crimped onto the bottle. At completion, the bottles exit over to an accumulation table for pack off.

MICRO-BREWERY CAN FILLER

This can filler is meant for the filling of carbonated products, beer and others, using pre-purge technology for a controlled fill. This canning line is rated for nominal speeds of 30 x 12oz per minute. Variables that are factors for this rating are product carb levels, tank pressure as well as temperature. Advantages This process is fully automatic, no manual labour needed! Pre-purge technology Genuine pinch valves for controlling the product flow No cans are used to push other cans through the filling process, eliminating the possibility of misalignment or dents Seaming conveyor included where a dose of CO2 is added to remove any atmosphere from the open can Once the process is complete, the cans are exited over to an accumulation table for packaging Built and assembled in the United States Functions The INPF-5 Can Filler and Seamer does all the hard work for you. Completely automatic, the cans are shuttled over and placed under the filling nozzles. First, doused with CO2 to remove any atmosphere prior to filling with your product. Using genuine pinch valves, the product flow is controlled to ensure no waste. Flow meters are placed on each head for fine adjustments made on the fill height to make sure it suits your operation. Once filling is complete, a drip of CO2 is applied to remove any atmosphere from the open can. The lid is then placed on the top and then sealed. Once finished, the sealed cans exit onto an accumulation table for packaging. TECHNICAL DATA Nominal Capacity: (340ml cans/min) up to 30 Conveyor Height: 1719 mm Conveyor Length: 2642 mm Machine Width: 788 mm Power Requirements: 120-volt Single Phase, 60 Hz, 6 amps Compressed Air: 90-100 PSI at 10 cfm