+27 (010) 020 2434 info@glopak.co.za

Description

CARBONATED BEVERAGE BOTTLING LINE

PET BOTTLE LINE / 3000BPH (2000ml) 10000BPH (500ml)

WATER TREATMENT | PRODUCT PROCESSING | FILLING & PACKAGING

Machine List:

No Name Model Capacity Qty. Unit price Total price Info
1: Water Treatment Part, 8 ton/hour
1 Water pump CHL-16 16T/h 1set ※Nanfang Pump
2 Silica Sand filter SYS-16 16T/h 1set ※Ø1400*1500mm

※FRP Material

※With back wash system

※With high quality sand

3 Active carbon filter SSJ-16 16T/h 1set ※Ø1400*1500mm

※FRP Material

※With back wash system

※With active carbon

4 Sodium ion exchanger SN2-16 16T/h 1set ※Ø1400*1500mm

※FRP Material

※With back wash system

※With 731 resin

5 Precision filter FSJ-16 16T/h 1set ※Ø350*550mm

※SUS 304, 3mm supplied by POSCO, S.Korea

※With 16 pcs PP membrane

6 Reverse Osmosis RO-1-8 8T/h 1set ※With 8 pcs RO membrane

※American hydranautic membrane

※High pressure pump

※Siemens PLC + HMI

※Siemens low voltage electric components

7 UV sterilizer DK-340 8T/h 1set
8 Ozone generator O3-25A 25 g/h 1set ※With ozone injector

※Oxygen generating part

※Ozone generating part

9 Finished water tank CG-5 5T 1set ※Size:1650*2200mm

※SUS 304, 4 mm supplied by POSCO, S.Korea

※Ladder

※Observing window

※Exhaling hole

2: Beverage mixing system 8 ton/hour
1 High-shear emulsifying tank ET-1500L 1500L 2sets ※Material: SUS304

Insulated type,

Power:7.5kw

Rotate:2800RPM

Body size: Dia1200*1000mm

Size: Dia1300*2300mm

2 Beverage pump YA10T/24 10000L 1pc ※Material: SUS304

Lift:24m

Power:3.6kw

3 Plate heat exchanger 20m2 1pc ※20m2

※SUS316 contact part

4 Double filter SL500 10000L 1pc ※Material: SUS304

Filter:200mesh

5 CIP back pump 20000L 1pc ※Capacity:20000liter

Lift:24m

6 Mixing tank HZ3000L 3000L 3pc ※Material: SUS304

※Single layer

※Power:2.2kw

6.1 Platform 6m*1m 1pc ※SUS304
7 Beverage pump YA20T/24 20000L 1pc ※Material:SUS304

Lift:24m

Power:2.2kw

8 Double filter SL1000 10000L 1pc ※200mesh
9 High speed

Beverage Mixing Machine

QHS-5000 5T/H 1pc ※Siemens PLC+HMI

※Mixing ratio:3.8-4.2

※CO2 filtering system

※CO2 pressure balancing system

※Water vacuuming system

10 CO2 Filter CO-2 1pc
11 CIP back pump YA12T 20000L 1pc ※Capacity:20000liter

Lift:24m

12 Stainless steel

Electric cabinet

1pc ※PLC+HMI

※Siemens electric components

※Schneider elements

13 Automatic CIP system CIP-3X1500L 1500L 1pc ※1500L Lye tank

※1500L acid water tank

※1500L hot water tank

※Siemens PLC + HMI

14 Plate heat exchanger 20m2 2pcs ※20m2

※SUS316 contact part

15 Cold water tank LSG 5000L 1pc ※Three layers, insulated type
16 Beverage pump YA20T/24 20000L 1pc ※Material: SUS304

Lift:24m

Power:2.2kw

17 Screw type Water chiller INP-150S 1pc ※Screw cooling type

※Including cooling tower

※Pumps and pipes

   Cooling tower 100T YDL

380LGS

1pc
Stainless insulated tank 1T 1pc
17.1 Cooling tower INP-LQT 20 ton 1pc
18 Steam generator INP-GL 2000Kg/H 1pc ※Italian Baltur burner

※Diesel type

19 Pipe works ※Out surface and inner surface work handling

※On-site engineering welding

※Designed as shown in the drawing

※CIP system pipe works

※All Valves has to be butterfly valves, Flanged gasket fittings, included in

chilled water, CIP station to Machines, treatment to syrup prep to carbonator to Filling Seaming. This has to include the CIP and Return Line as well.

※Drainage system pipe works

※Cooling tower pipe works

※Chilling machine pipe works

※CO2 filter pipe works

※Drainage pipe works from each machine which consumes water to the Client’s drainage point

※SUS304 drainage works

Thermal insulation ※Cooling tower pipe thermal insulation

※Chilling machine pipe thermal insulation

※Steam pipe thermal insulation is not included

   
3: Filling and Packaging
2 Rinsing filling capping machine INP-DCGF

32-32-10

10000BPH 1 set ※Siemens PLC+HMI (on the control cabinet)

※Siemens VFD speed regulation

※Autonics Sensors

※SKF bearing

※German IGUS sliding sleeve

※Sealing rings are made in Europe

※Schneider electric components

※SUS304, 3mm supplied by POSCO, S.Korea

※32 rinsing machine

※32 filling machine, two stage-vacuuming

※10 capping heads

2.1 Cap elevator INP-SG 10000CPH 1set ※Belt type

※With cap sorting ability

2.2 Cap sterilizer INP-XDJ 1set ※Three stage sterilizing rinsing blowing

※Disinfectant rinsing recycling system

※Including pumps and pipe works

2 Light checker INP-DJ 10000BPH 1set ※Energy saving lamp

※Strong penetration light ray

3 Bottle warming and rinsing machine INP-WPJ-10-1.5 10000BPH 1set ※Siemens PLC+HMI

※Siemens VFD

※8*1.5m

※Steam control system

4 Bottle dryer INP-CGJ 10000BPH 1set ※ With two 7.5 kW blowing fan, Dust proof

※Airkknife type

5 Code sprayer VJ1210 10000BPH 1set ※Supplied by Videojet, USA

※You can buy the ink in your country

6 OPP labeler INP-R12H 10000BPH 1set ※Siemens PLC + HMI

※Panasonic inverter

※Panasonic sensor

※Panasonic Servo motors

※Schneider low voltage electric components

※Including steam generator

7 Automatic PE film shrink wrapping machine INP-MB200A 22 packs/min 1set ※Siemens PLC + HMI

※Panasonic inverter

※Omron sensor

※Airtac pneumatic components

※Schneider low voltage electric components

7 Air conveyor FC-1 10000BPH 18m ※SUS304, 3mm, supplied by POSCO, S.Korea

※2.2 kW fan with dust filter

※SUS304 cable sorting sink

※Subject to the final confirmation of the line’s layout

Fan 4sets
Converging system 1set
8 Flat conveyor SC-1 11000BPH 88m ※SUS304, 3mm, supplied by POSCO, S.Korea

※Speed adjusting motor

※SUS304 Cable sink

※Water collecting tray

※Lubricating system

※Subject to the final confirmation of the line’s layout

90 degree turn 10sets
Motor 6sets
9 Low pressure air compressor DY 2.0m3/min 1set ※10 Bar

※Supply the compressed air to the filling and packing line

 

Water Treatment 8T/H

1) Water Source Pump

Technical parameters:

Model CDM-30
Capacity: 30 T/H
Liquid temperature: Normal temperature type: -15℃~+70℃
Hot water temperature range: +70℃~+110℃
Highest ambient temperature: +40℃
Max.operation pressure: 10 bar
Max.inlet pressure is limited by max.operation pressure
Motor Power: 4 kW
Rotating speed: 2900 rounds/min

 

2) Preliminary filtering system

2.1) Quartz-sand filter

Technical parameter:

Model SYS-30
Capacity: 30 T/H
Working pressure: 0.25 Mpa
Material: Fiberglass reinforced plastics
Filtering medium: High quality sand
Size: Ø1800*2200mm

2.2) Active carbon filter

Technical parameters:

Model SSJ-30
Capacity: 30 T/H
Material: Fiberglass reinforced plastics
Working pressure: 0.25 Mpa
Chaotic degree: Maximum 5 mg/l
Size: Ø1800*2200mm
Filtering medium: Active carbon

2.3) Sodium ion exchanger

Technical parameters:

Model: SN2-30
Capacity: 30 T/H
Size: Ø1800*2200mm
Working pressure: 0.25 Mpa
Material: Fiberglass reinforced plastics
Filtering medium: 731 colophony

 

5) Precision filter

Technical parameters:

Model: JM-30A
Capacity: 30 T/H
Working pressure: ≤0.3 Mpa
Quantity of filter pole: 30 pieces
Material: SUS 304
Filtering medium: Polypropylene membrane (PP MEMBRANE)
Size: Ø 380*850 mm

 

6) Reverse Osmosis

 

Technical parameters:

Model: RO-1-15T
Feed water: 30 ton/hour
Product water: 15 ton/hour
Reject water: 15 ton/hour
Capacity: 15 ton/hour
Material: SUS304
Filtering capability: 0.0001 micron
Vertical pump: Model: CDLF30-140
Power: 22 kW
Capacity: 8 m³/h
Head: 140 m
Rotating speed: 2940 rpm
Membrane amount: 15 pcs
Membrane capacity: 1 ton/hour
Length: 2200 mm
Width: 1350 mm
Height: 2350 mm

6.1) CPA-8040 membrane

Technical parameters:

Model: CPA-8040
Dimension: Diameter: 8 inch
Length: 40 inch
Permeate flow: 11,000 gpd (41.6 m³/d)
Salt rejection: 99.7%(99.6% minimum)
Configuration: Spiral Wound
Membrane material: Composite polyamide
Membrane active area**: 400 ft2 (37.2m²)
Feed spacer: 31 mil (0.787 mm)
Test condition: 1500 ppm NaCl solution
225 psi (1.55 MPa) applied pressure
77°F (25°C) operating temperature
15% permeate recovery
6.5 – 7.0 pH range
Use and restrictions: Maximum applied pressure: 600 psig (4.14 MPa)
Maximum chlorine concentration: < 0.1 ppm
Maximum operating temperature: 113°F (45°C)
pH range, continuous (cleaning): 2-10.8 (1-12.5)
Maximum feedwater turbidity: 1.0 NTU
Maximum feedwater SDI (15 mins): 5.0
Maximum feed flow: 75 gpm (17.0 m³/h)
Maximum pressure drop for each element: 15 psi (0.10 MPa)
Manufacturer: Hydranautics, USA

 

6.2) Membrane cleaning system

Water pump:

Model: CHL 20-20
Material: SUS 304
Water flow: 20m³
Power: 3 kW
Manufacturer: Nanfang, China

1m³ rinsing box

Volume: 1m³
Material: PE

Filter

Filter medium: PP membrane
Filtering capacity: 10 um

 

7) UV sterilizer machine

Technical parameters:

Model: UV-2
Total power: 1.1 kW
Flow of sterilizing water: 15000L
Working pressure: ≤4 Kg/cm2
Inlet and outlet pipe diameter: DG25 mm
Steady time: 3-6m
Size: 800*300*600mm

 

8) Ozone generator

Technical parameters:

Model: O3-60A
Capacity: 60g
Power: 850 W
Oxygen flow chart: 4 L/min
Output size: 10 mm
Air pressure: 0.1 Mpa
Generating tube: 1 pc 20g
Cooling method: Air cooling
Dimension: 550*400*1130 mm
Weight: 50.8 Kg

 

9) Product water tank

Technical parameters:

Model: CG-10
Capacity: 10 Ton
Material: SUS 304
Thickness: 2.8 mm
Dimension: Ø2200*2600 mm
Total height: 2600 mm

 

Beverage processing system 8T/H

1) Syrup melting tank

Technical parameters:

Model: ET-2000L
Capacity: 2000L
Material: SUS 304
Dimension: Dia1600* Height2000 mm

2) Syrup Filter

Technical parameters:

Model: SL500
Capacity: 5000L/H
Working pressure: ≤0.5Mpa
Working pressure: ≤0.5Mpa
Permanganate ratio: 1.5/1000
Liquid flowing quantity: 10L/min
Volume of Tank: 120L
Permanganate’s amount: 25Kg
Net weight: 120Kg
Static matter: 2.8Kg
Absorbed matter: 12Kg

3) Mixing tanks

Technical parameters:

Model: HZ4000L
Capacity: 4000L
Insulate type: Yes
Agitator: 43R/M
Material: Stainless steel 304
Inside wall thickness: 3 mm
outside wall thickness: 1.5 mm
Tank body size: Φ1800*1850mm
Overall size: 1850*3200mm
Total power: 2.2kw
Main components: dia400 manhole, liquid elve, CIP Cleaning ball, aseptic breath, temperature gauge, mixing motor

5) Water chiller

Technical parameters:

Model LSJ-460AD
Refrigerating capacity 388.8 KW
335000KCal/hr
Power supply 3 phase 380V±10%:50Hz±2%
 

Compressor

Input power 131.4 kW
type Totally closed scroll compressor
Quantity Set 2
Cooling water Input temperature 30
Output temperature 35
Flow m3/h 38
Connector spc mm DN80
Chilled water Input temperature 2
Output temperature -3
Flow m3/h 15
Connector spc mm DN50
Chilled water pump Model Vertical type pipe water pump
Power Kw 5.5
Head M 31
Overall size Length mm 3800
Width mm 1900
Height mm 2400
Weight kg 3600

6) Hygienic pump

Technical parameters:

Model: YA10T/24
Capacity: 5000Liter/hour
Head: 24m
Power: 2.2kw

10) Plate type heat exchanger

Technical parameters:

Model: PH10M2
Function: used to low the sugar temperature
Heating exchange area: 10m2
Material: SS316L
Mouth diameter: 51mm
Water cooling temperature: below 10 celsius degree

Beverage mixing machine

Technical parameters:

Model: INP-QHS-5000
Capacity: 5000 L/H
Mixing ratio(water:sugar): 1:2 – 1:3
Mixing precision: ≤2%
Content of the CO2: ≥2.0 times
CO2 supplying pressure: 1-1.3 MPa
Heat exchanging area: 20 m²
CO2 consumption: 3 m³/h
CO2 purity: ≥99.9%
Compressed air consumption: 1.0 m³/ min
Compressed air supply pressure: 0.6-1 MPa
Refrigerant: Ethylene glycol solution
Refrigerant temperature: -2 ℃
Mixing temperature: 25 ℃
Pressure at purified water inlet: 0.3-0.4 MPa
Pressure at syrup inlet: 0.3-0.4 MPa
Temperature at syrup inlet: ≤25 ℃
Temperature at beverage outlet: 1-2 ℃
Pressure at beverage outlet: ≤0.65 Mpa
Power: 16.45 kW
Dimension: 4000*2300*2600 mm
Weight: 3650 Kg

10) Electric type CIP cleaning system

Technical parameters

Model: CIP-3X2000L
Alkali tank volume: 2000 L
Acid tank volume: 2000 L
Hot water tank volume: 2000 L
Material of tanks: SUS 304
Wall-thickness: 3 mm
Sanitary pump: Water flow: 20 m³
Pump head: 50 m
Power: 3 kW
Plate heat exchanger: Model: BP2-JB-4
Flow: 2000 L/H
Temperature change: 30°C → 85°C
SUS304 Stainless steel structure
EPDM sanitary pad, SUS316 plate
Alkali liquid pump: 50 L/H
Acid liquid pump: 50 L/H
Pipe fittings: SUS 304

Electric Components

Items Brand
Low voltage electric components Schneider, France
High and low level sensor Omron, Japan
PLC Mitsubishi, Japan
HMI Wienview, Taiwan
Temperature sensor Honeywell, USA

 

Filling and Packaging

1) Washing-filling-capping Tri-block

Technical parameters:

Model: DCGF32-32-10 (PET bottle)
Capacity: 10000 B/H (500ml)
Bottle height: 120-310 mm
Bottle diameter: 50-96 mm
Bottle mouth diameter: 26-40 mm
Bottle type: PET bottle
Cap type: Flat cap / Sports cap
Material of the water dispenser: Poly tetra fluoroethylene
Rinsing heads: 32
Rinsing time: over 2 seconds
Filling heads: 32
Filling temperature: ≤ 5℃
Filling pressure: 0.2-0.4 Mpa
Flow velocity of the valve: 120-150 ml/s
Filling valve: SUS316
Product reservoir tank: SUS304
Capping heads: 10
Capping torque: 0.6-2.8 Nm (adjustable)
Main motor power: 2.2 kW AC 400V 50Hz IP55
Installation power: 10 kW
Power supply: 380V, 50HZ
Consumption of compressed air: 0.8 m³/min (0.6MPa/H)
Consumption of aseptic water: 3.5 m³/h (0.2-0.25Mpa)
Dimension: 3200*2200*2200 mm
Weight: 5500 Kg

Component list:

Items Supplier, Origin
PLC Siemens, Germany
Touch screen
VFD Siemens, Germany
Contactor Siemens, Germany
Thermal relay
Switches
Micro relay
Photoelectric electric sensor Autonic, S.Korea
Pneumatic cylinder Airtac, Taiwan
Electromagnetic valve
Air filter, pressure reducing valve, oil mister
pressure adjusting valve
Rinsing / Filling Pump Grundfos, Denmark

 Detailed description

A) Rinsing part:

B) Filling part

C) Capping Part

D) Cap loader

Technical parameters:

Model: INP-SGJ
Cap type: Flat cap
Material: SUS 304
Conveying capacity: 10000 caps/h
Power: 0.37 kW

1.1. Cap online sterilizer

Technical parameters:

Model: INP-XDJ
Disinfectant solution sterilizing time: 15s
Aseptic water spraying time: 5s
Aseptic compressed air drying time: 3s
Consumption of the aseptic water: 1 Ton/H (0.2 MPa)
Consumption of compressed aseptic air: 1000 L/Min (0.6-0.7 MPa)
Consumption of the normal air: 800 L/Min (0.6-0.7 MPa)
Power: 1 kW
Weight: 900 Kg
Length: 3500 mm
Manufacturer: INPAKT

 

  1. Light Checker

Technical parameters:

Model: INP-DJ
Lighting tube quantity 3
Power consumption: 3*20 W
Material for framework: Stainless steel 304
Manufacturer: INPAKT
  1. Bottle Pasteurizing Machine

Technical parameters:

Model: INP-WPJ-10-1.5
Capacity: 10000 BPH
Material: SUS304
Motor power: 0.75 kW
Dimension: 10000*1500*1550 mm
Weight: 6600 Kg
Steam consumption: 350 Kg/H
Air pressure: 0.7 Mpa
  1. Bottle dryer

 

Technical parameters:

Model: INP-CGJ
Capacity: 6000 B/H
Length: 800 mm
Dimension of the blower: 40*40 mm
Power: 7.5 kW * 2
Material: Stainless steel 304
Dimension: 1200*350*1400 mm
  1. Hot-melt glue labeler

Technical parameters:

Model: INP-R12H
Power supply: Three-phase 380V 50 Hz 8000W
The total length of equipment: 3000mm (conveyor length 3000mm or can be regulate base on your product lines)
Equipment width: 2300mm
Conveyor speed: 30m/min (the speed of the transmission lines can be adjusted according to actual production)
The method of speed adjustment: uninterrupted – adjust rate
The largest Speed of labels feed: maximum speed of 100 meters labels / min
The largest speed of labeling: 10000 BPH
Labeling accuracy: ± 1mm
Integrated Labeling accuracy: ± 1mm
Product Size: 500ml
Maximum label width: 150mm
The maximum length of label: 500mm
The maximum diameter of label: 600mm
Paper core diameter: 152 mm
Labeling glue: leading and trailing edge gluing with hot melt
Gluing temperature: 120~160℃
Type of label: opp label, paper-plastic composite film label, paper label
Labeling workstation: 20 per cycle
The quantity of labeling mold: one suit (to be satisfied with one product, each mold contains infeed worm, in-feed star-wheel, discharge star-wheel, position bottle and so on )
Machine weight: 3000 Kg
  1. Date batch coder

Features:

Speed without compromising quality:

  • Ideal solution for a range of slow to moderate speed applications:
  • Single line maximum speed of 162 m/min (533 ft/min)
  • Two line maximum speed of 59 m/min (194 ft/min)
  • Three line maximum speed of 29 m/min (96 ft/min)
  • Store up to 100 complex messages for easy recall. Store even more messages using a standard USB memory stick
  • Small and portable, the 1220 is easily moved from line to line with minimal connections

Engineered to keep your line running:

  • Videojet’s advanced core technology includes all ink system filters and common wear parts
  • Intervals of up to 9,000 hours between preventative maintenance
  • Auto cleaning printhead for fast start-ups, even after extended shutdowns
  • Optional internal air pump eliminates need for external air, minimizing potential for contaminants to enter the ink stream

No mess, no waste fluid delivery:

  • Advanced fluid management reduces makeup consumption to as low as 2.4 ml/hr
  • Smart CartridgeTM fluid delivery system to virtually eliminate spills and help ensure the correct fluids are being used

Simple Usability via Videojet standard CIJ interface:

  • Bright display with WYSIWYG and function keys for easy operation
  • User levels to separate operation from installation and maintenance
  • Prompted user fields to help reduce errors.

Technical parameters:

Model: VJ-1210
Line speed capability: Can print 1 to 3 lines of print at speeds of up to 533 ft./min. (162.5 m/min.) (10 characters per inch, single line of print)
Font Matrix Configuration: 5×5, 5×7, 7×9, 11×16, 17×24
Twin-line: 5×5, 5×7, 7×9
Tri-line: 5×5, 5×7
Nominal Character Height: Selectable from 0.079’’ (2 mm) to 0.279’’ (8.5 mm), depending on font 230 Kg
Throw Distance: Optimal: 0.472’’ (12 mm)

Range: 0.197’’ (5 mm) to 0.591” (15 mm)

Keyboard: Membrane style with tactile feedback, including 72 numeric, alphabetic, and special function keys. PC-style layout to approximate international PC convention.
Display: 320×240 Bright blue backlit 5.7’’ LCD display. WYSIWYG onscreen message editing
Custom Logo/Graphics: Can be created by individual user on printer or PC with optional Videojet
Manufacturer: VideoJet, USA
  1. Automatic PE film shrink wrapping machine

Technical parameters:

Model: INP-MB2
Material of shrink film: PE, PVC
Thickness of the film: 0.03-0.15 mm
Max packing size: 600*400*350 mm
Temperature of the heating tunnel: 160-260 °C
Thickness: 0.035mm
Capacity: 10-12 package / min
Power 20 kW
Actual consumption: 15 kW
Dimension: 5050*3300*2100 mm
Weight: 1.2 ton
  1. Air conveyor

Description:

Technical parameters:

Fan power: 2.2 kW / 5m
Cross-section size of the air channel: 180*180 mm
Height 1300 mm
Thickness of the steel plate: 2 mm(SUS304)
Capacity of blowing: ≥3400 m³/h
Filter type: Plate type
Filter material: Galvanized steel plate for out frame, stainless steel for filter screen
Filter size: 610*610*102 mm
Bottle size: 200-3000 ml
Bottle diameter: 50-120 mm
Climbing angle of air conveyor: ≤15°
Initial resistance: ≤55 Pa, (final resistance is 4-5 times stronger than initial resistance)

Technical parameters:

Motor power: 0.37 kW / 6m
Width of the conveyor: 110 mm
Height: 1050 mm
Thickness of the steel plate: 2 mm(SUS304)
Bottle volume: 200-3000 ml
Bottle Diameter: 50-100 mm

Technical parameters of the lubricating system:

Item Name Manufacturer Specification Qty. Remarks
Metering dilution Integrated pump cabinet   SUS 304 customized 1 set  
floor stand   304 stainless steel customized 1 set  
Metering pumps Dostron D25RE2 1 set France
Filter Made in China 3/4″ 1 set Stainless steel polishing
Metering dilution Pressure regulating valve,

Ball valves,

water pressure gauge, etc.

Made in China 3/4″ According to reality  
Pipeline,

spray bar

stainless steel pipe Made in China Ø10(sleeve connection) 140 m Exterior polishing
Spray bar (including single spray) Customized 17 set Exterior polishing
Fan nozzle TEFEN Israel65-C05 65 set Including 5 sets of spare parts
Control part PLC Siemens S7-200 1 set Partially prepared in integrated pump cabinet
7 inch color touchscreen WEINVIEW TK6070iq 1 set
Switching power MEAN WELL DC24V 1 set
Intermediate relay Omron DC24V 2 sets
Magnetic valve Burkert DC24V 2 sets
Electrical accessories 1 set

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