ATCHAR PRODUCTION LINE

Description

1. Project Specifications
2. Commercial offer
3. Equipment Detail
4. Commercial terms

Project Scope:

1) Piston filler for oil in empty bucket
2) Auger filler for mango pieces (on loadcell conveyor)
3) Product level compress arm
4) Piston filler for 2nd oil top up
5) Bucked Lid press
6) 6-meter conveyor
7) infeed screw conveyor

1) RIBBON BLENDER – 1000L

Blender complete with following specifications; –

1)  Gearbox and motor 380 volt (orc couplink)
2)  Lid c/w lid lock lever, handles, electrical safety interlock.
3)  Blade design: feather blade
4)  Centre discharge
5)  Ratchet type st/steel manual butterfly valve.
6)  Mixer on stand (mild steel finish coated)
7)  Platform bolt on c/w stairway (mild steel finish coated)
8)  Bearing plates (mild steel) bearing dust covers and couplink guards in st/steel.
9)  Seals are of food grade rope seal design in mild steel housings.
10) Electrical starter fitted dol 380 volt.
11) All st/steel polished and finished.
12) Gearbox mounting (mild steel finish coating)
13) All components in contact with product being mixed are stainless steel
14) Bin/side plates/main shaft/spikes and blades in stainless steel

2) FILLING MACHINE FOR MANGO PIECES – SCREW FEEDER

PACKING LINE FOR BUCKETS – 3KG-10KG

Dosing augers or screw feeder can be used for many purposes and controlled discharge
of various products

Technical parameters:

Dosing Range: 3kg – 10kg
Height: 580 – 1600 mm
Hopper size: 300L
Power requirement: 3-Phase, 415V, 50Hz
Material: SUS304
Speed Control: Inverter Control (0.375kW and 0.55kW)

2.1) FILLING MACHINE FOR OIL – PISTON FILLING

A piston filler works on a check valve principle that opens the infeed valve on the draw stroke then forces the draw side check valve closed while opening the discharge valve on the dispense stroke as can be seen clearly by the animation to the right.

The big advantage of a check valve filling system is it can self-prime and draw product directly from a drum or other container without need for pumping or otherwise transferring product to another vessel. Simply drop the hose into the drum, adjust the fill volume and start filling product with excellent accuracy of +/- one half percent.

820mm w x 330mm d x 330mm h
Weight (approx.) 35kg
Air Pressure Required 600 kPa
Air Consumption 10C FM
Product Cylinder Standard Sizes 100ml – 1000ml

2.2) LID CAPPING MACHINE – PRESS ON

The Automatic Bucked Lid Presser from Liquid Packaging Solutions is a specialty capper built for 1L to 20L containers.  This capping machine is manufactured specifically for the closure and container to be capped, and comes equipped with a power conveyor to move the container through the capping process.

Height Adjustment
Tool-Free Adjustments
Accurate and Precise Cap Torque
Ability to Cap Any Shape and Size Container
Bottle Stabilizing Components
Simple and Quick Changeover

3) FILLING MACHINE FOR GLASS JARS

AUTOMATIC LINE FOR GLASS JARS

3.1) FILLING MACHINE

Control system – with PLC control system, filling dose.
Operation Interface – 6-inch colour touch-style user interface.
Mechanical components – the filling valves are made of high-quality stainless steel 304 and non-toxic corrosion and PTFE or silica gel hoses. Machine are made of high-quality stainless steel 304.
Count testing – real-time count, reflecting on the work output.
Filling Detection – No bottle, no filling.
Maintenance situations – the machine is easy to disassemble, clean and maintain.
Exchange standard – when changing filling sizes, you only need some simple adjustments.
Automatic bottle feeding, automatic positioning, automatic filling, automatic bottle discharging and other functions, with high degree of automation.

Parameters

No. of filling heads: 2 heads
Filling Material: mango pickle
Power supply: 380V 50HZ
Accuracy: ±1 %
Container capacity: 500-600gn.
Filling speed: 2000-2500BPH (Depends on bottle volume)
Air compressor: 0.6-0.8Mpa
Power: 3.5kw
Machine size: 3500*1700*2100mm
Machine weight: 1600kg

3.1) VACUUM CAPPING MACHINE

It integrates automatic capping with a vacuum pump to remove the air from the jar.
It has the function of no bottle, no cap, and automatic alarm in case of missing cap.
The torque and vacuum of the screw cap can be set as required

Parameters

No. of capping heads: 4 heads
Max vacuum power: -0.07Mpa
Power supply: 380V 50HZ
Cap diameter: φ38-φ55mm
Bottle height: 75-210mm
Bottle diameter: φ40-φ85mm
capping speed: 2000-2500BPH
Air compressor: 0.6-0.8Mpa
Air consumption: 0.3m3/min
Power: 3kw (including cap sorter)
Machine size: 3200*1000*2300mm
Machine weight: 850kg

4) LABELLING MACHINE – SELF ADHESIVE – LB504

To label round bottles
PLC control, full-automatic – Touch-screen control panel
Inaccurate labelling is eliminated because of the structure of three rollers, capable of locating labelling position.
Sensor control, if no label the machine will stop
304 stainless steel machine full body

Parameters

Labelling Speed: 2000-3000BPH
Suitable to item length: 20 ~ 250 (mm)
Suitable to item width: 30-90 (mm)
Suitable to item height: 60-290(mm)
Suitable to Label length: 20~200mm (max)
Labelling accuracy: ± 1mm
Label inner diameter: 76mm
Label outer diameter: 280mm
Machine Dimension: 2000(L)* 900(W) * 1600(H) mm
Net Weight: Around 250kgs
Power Supply: 220V 50HZ
Power: 1.6kw

Inpakt can offer complete optimal engineering solutions to standard and non-standard process & products. This is backed with our manufacturing unit at Pune, Maharashtra, to offer high quality equipment strictly as per specifications to produce quality products. Our technical team is having skilled expertise in all respects to get quality and hygienic equipment, which is essential for the fruit and vegetable processing machinery. It is our endeavour to work on a “concept to commissioning” approach to leave a satisfied customer operating a trouble free installation of equipment supplied.

MANGO HALVING MACHINE
Model : HC – 250
Capacity : 250 to 300 kg/hr.
Application : Useful for Half cutting Raw mangoes, and de seeding of mango.
Power Req. : 1.0 Hp, 415V, 50Hz electrical motor of ISI standard.
Feeding : Unload in Top tray. Very Easy to feed by hand.

RAW MANGO CUTTING MACHINE:
Product size : One Time setting of 20 X 16 mm or any size.
Application : Basically it is a Raw Mango Cutting Machine. It is proven & only solution. A Good ALTERNATIVE to hand cutting. Perfection in Cutting Size, we are Specialist. It’s a Maintenance free unit. Very low ‘Churra’ not more than 3 – 7%. Maximum square piece and cuts with Hard Part also. NO ROTORY IMPACTS TO FRUITS, NO DAMAGE TOFRUIT STRUCTURE. Build in conveyors at in-put end and Out-put End. Compact in size &easy for working. 70% saving in man power and Cost control of PER KG PRODUCTION Long of life SS 420Cutting blades is about 4100,000 Kgs. One Time setting of product cut size or otherwise 20 X16 mm is STANDARD.

Additional Accessories provided with Raw Mango Cutting Machine at extra cost as below:
Input Conveyor, Output Conveyor, and Grader.
Note: For 2000RM Model Input, Output Conveyors are provided as part of machine, since the sorting of pieces of mango is not possible to do manually.
For other models Input Conveyor and Output Conveyor can be provided at extra cost.

RIBBON MIXER
Specifications: Very effective in batch materials and best for fine blending. The outer ribbon moves materials in one direction and the inner ribbon moves the materials in opposite direction. Insure thorough blends in short cycle times. Ribbon mixer very useful to prepare Pickle Dry Spices, Masala, Pickle Basic Mixing and Re-mixing. Discharge: Central Output Directly in Drum in all models. Discharge height as per requirements.